Operation Operation
Operation
We actively promote green manufacturing with robust systems and a comprehensive range of energy-saving and emission-reduction measures to strive for high-quality and sustainable development. By the end of 2023, our headquarters base and 1 factory were recognized as national green factories.
Carbon Management
Carbon Management
We take effective measures such as green operation, renewable energy promotion, and green electricity to gradually reduce carbon emissions and fulfill our carbon reduction responsibilities. In 2023, our greenhouse gas emissions totaled 328,000 tons, marking an 11% decrease from 2022. In addition, YUTO has submitted SBTi commitment and plan to achieve carbon neutrality by 2040.
YUTO’s GHG emissions in 2023
Indicator
Emissions (tCO2e)
Scope 1
16,246
Scope 2 (market-based)
311,739
Scope 1 & 2 (market-based)
327,985
Renewable Energy
Photovoltaic power generation
has reached
20.43 Million kW·h
By the end of 2023,
Photovoltaic power stations have been built
15 Stations
In 2025, it is estimated that photovoltaic
power stations will be built
18 Stations
Increased by approximately compared
to 2022
38 %
By 2040, the ratio of renewable energy adoption will reach 100%.
Renewable Energy
Three Types of Waste Management
Three Types of Waste Management
YUTO rigorously follows the regulatory requirements for exhaust gas, wastewater, solid waste, and noise in each country and region where we operate. We have adopted a series of internal management systems to facilitate the normal operation of our environmental protection facilities, ensure compliance with emission standards for exhaust gas, wastewater, and noise, as well as the proper disposal of solid waste. To date, 4 of our manufacturing bases have obtained platinum certification for zero landfill waste, and 3 manufacturing bases have acquired gold certification for zero landfill waste. In 2023, 100% of the three types of waste emissions met the standards.
Intelligent  Manufacturing
Intelligent Manufacturing
YUTO has endeavored to seamlessly integrate intelligent manufacturing systems with business operations, relying on digital technologies and information technologies to foster a modern intelligent manufacturing ecosystem for printing and packaging, achieving a breakthrough from traditional manufacturing to intelligent manufacturing.
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Energy Saving
Upgrade of Water Towers Upgrade of Water Towers
Upgrade of Water Towers
YUTO Yibin achieved 100% energy savings by directing the water loop of the cooling tower through a turbine at a specified pressure and flow rate, generating output power to drive the fan for heat dissipation, delivering zero-power cooling towers. To address issues such as scale and buildup of impurities in the cooling water system over prolonged use, which leads to reduced cooling efficiency, slow heat dissipation, and equipment corrosion, YUTO Yibin has adopted a closed-loop circulation for the system. This conversion prevents the buildup of scale, pollution, and corrosion in the pipelines, which extends the lifespan of pipelines and equipment while boosting cooling efficiency.
Promotion of Negative Pressure (Vacuum) Practices in Workshops Promotion of Negative Pressure (Vacuum) Practices in Workshops
Promotion of Negative Pressure (Vacuum) Practices in Workshops
At YUTO Xuchang, the incoming area of the laminating machine in workshops previously utilized suction motors to generate negative pressure, while vacuum generators were used for production lines to provide negative pressure for suction cups. This setup, however, involved the use of energy-intensive equipment with high noise levels. In 2023, we upgraded the assembly line units by eliminating the suction fans and vacuum generators, instead promoting the use of centralized negative pressure in the workshop. This not only saves energy but also effectively controls the noise generated during operation.
Saving Energy in Workshops with AHU Variable Frequency Control Saving Energy in Workshops with AHU Variable Frequency Control
Saving Energy in Workshops with AHU Variable Frequency Control
At YUTO Xuchang, workshops previously adopted water-cooled air handling units (AHUs) for central air conditioning. When the workshop temperature reaches the set temperature, the cooling valve will automatically close, preventing the circulation of cold water in the AHU for cooling. However, a large number of fans continue to run at full speed, resulting in high power consumption. In 2023, we upgraded the AHUs to include the function of variable frequency control. With this upgrade, when the cooling valve closes, and if only air supply is required (instead of cooling), the frequency drive will automatically lower the fan speed, reducing the operating power. This keeps the air conditioning system running at a low speed, which meets the usage requirements while slashing power consumption. As a result, we saved 1.67 million kWh of electricity in a year, equivalent to reducing 1,664 tons of carbon dioxide.
Energy-saving Upgrade of Central Air Compressor Station at YUTO Dongguan’s Dalingshan Park Energy-saving Upgrade of Central Air Compressor Station at YUTO Dongguan’s Dalingshan Park
Energy-saving Upgrade of Central Air Compressor Station at YUTO Dongguan’s Dalingshan Park
In 2023, YUTO Dongguan carried out an energy-saving upgrade of the central air compressor station of the Dalingshan Industrial Park. The upgrade included the adoption of a one-stop energy management solution covering efficient design, efficient construction, efficient control, and efficient operation. The park’s annual energy consumption was simulated from the four dimensions to optimize equipment selection and reduce pipeline resistance. The solution also helps minimize energy loss and improve energy efficiency. We also upgraded the control system of the station with the installation of a high-efficiency intelligent control system that monitors and controls the mechanical and electrical equipment, air compression system, and cooling water system of the high-efficiency air compressor station through visualized production data. Featuring automated control, the system can activate or deactivate equipment according to the specific requirements and configure an appropriate number of equipment and operating parameters automatically to minimize human errors and ensure efficient operations.
Recycling Wastewater from Water Distillers Recycling Wastewater from Water Distillers
Recycling Wastewater from Water Distillers
In YUTO Xuchang’s workshops, the matching water distillers of humidifiers generate a significant amount of wastewater, in addition to pure water. The wastewater was previously discharged after treatment. In the meantime, tap water was used for screen washing in the workshops. To address the issue, in 2023, we added a wastewater collection tank to the water distillers, allowing us to recycle the wastewater for screen washing in the workshops. This adjustment helped us save 5,500 tons of tap water during the year.
Water Resource
Management
YUTO attaches importance to water resources management. We have promoted and adopted new technologies, processes, and equipment for water conservation. Moreover, we have conducted environmental footprint assessments for specific products and launched a series of projects for water conservation and wastewater reuse, enabling efficient water usage. Compared to 2022, five of YUTO's subsidiaries have met the goal of average annual reduction in water intensity of 1.5%.